Infrastructure

Infrastructure – Prime Terratech Industries Pvt. Ltd.

At Prime Terratech Industries Pvt. Ltd., we have built one of India’s most advanced manufacturing setups dedicated to geosynthetics, polymer sheets, agricultural films, and engineered reinforcement products.

Our integrated infrastructure allows us to produce world-class geomembranes, geotextiles, geogrids, geocells, drainage cells, and a wide range of HDPE/PP-based industrial & horticulture products.

World-Class Manufacturing Capacity

  • Total Installed Capacity: 42,000+ MTA
  • Manufacturing Units: 3 dedicated production facilities
  • Built-Up Area: 1,95,000 sq. ft. of production, processing & storage space
  • Power Backup: Fully supported with high-capacity DG and solar hybrid systems

Our Machinery & Technical Capabilities:

  • 1. Geomembrane & Sheet Extrusion Lines:
    • 4 high-output sheet extrusion lines engineered for HDPE & PP products
    • Width Capacity: Up to 8 meters (single-pass)
    • Thickness Range: 0.2 mm to 3.0 mm
    • Annual Production: 18,000+ MT
    • Machine Features:
      • Melt pumps & online thickness gauging
      • Automatic dosing & gravimetric mixing
      • Multi-roller calendering system
      • Corona treatment for improved bonding
    • Products: HDPE Geomembrane · PP Geomembrane · HDPE Sheets · PP Sheets · Ground Protection Mats
  • 2. Geotextile (Woven & Nonwoven) Fabric Lines:
    • Woven and nonwoven geotextile systems
    • Woven Geotextile Section:
      • 60 high-speed shuttleless looms
      • Fabric Width: Up to 5.2 meters
      • GSM Range: 70 GSM – 600 GSM
      • Capacity: 9,000 MT annually
    • Nonwoven Geotextile Section:
      • 2 advanced needle-punch lines
      • Line Speed: Up to 250 strokes/min
      • GSM Range: 80 GSM – 1200 GSM
      • Capacity: 6,000 MT annually
    • Products: Geotextile Fabric · Geotextile Bags · Weed Mat · Salt Barrier Fabric
  • 3. Geogrid Production Lines:
    • Biaxial and uniaxial geogrid extrusion & stretching lines
    • Extrusion Lines: 3 Geogrid production lines
    • Stretching Ratio: Up to 1:10
    • Width: Up to 4 meters
    • Annual Capacity: 4,800 MT
    • Products: Uniaxial Geogrid · Biaxial Geogrid
  • 4. Geocell Manufacturing Line:
    • 2 fully automated geocell welding lines
    • Cell Height: 75 mm to 200 mm
    • Sheet Thickness: 1.0 mm – 1.5 mm
    • Output: 3,500 m²/day
    • Technology: Ultrasonic welding · precision punching · automated strip alignment
  • 5. Drainage Cell & Geonet Production Lines:
    • Dual-layer geonet extrusion systems
    • Production Capacity: 1,800 MT annually
    • Drainage Cell Molding Machines: 6 injection molding units
    • Cell Thickness: 12 mm / 20 mm / 30 mm
    • Products: Drainage Cell · Geonet · Geocomposites
  • 6. Agricultural & Horticulture Film Lines:
    • Mulching Film:
      • 3 multilayer blown film lines
      • Thickness: 20–150 microns
      • Width: Up to 2 meters
      • Annual Capacity: 6,000 MT
    • Grow Bags:
      • 4 automated bag converting machines
      • Capacity: 55,000 bags/day

Supporting Infrastructure:

  • Central Quality Control Laboratory:
    • A NABL-aligned lab equipped for:
    • Tensile & elongation testing
    • Permeability / porosity testing
    • Tear & burst strength
    • Carbon black dispersion
    • UV aging simulation
    • Dimensional stability tests
  • Material Handling & Logistics:
    • Automated resin feeding & vacuum conveying
    • 3,500 sq. ft. finished goods warehouse
    • Palletized storage system
    • In-house logistics management for pan-India supply

Departmental Structure:

  • Our ecosystem is structured into specialized departments:
    • R&D & Material Science
    • Production & Engineering
    • Procurement & Vendor Development
    • Quality Assurance & Testing
    • Packaging & Dispatch
    • Sales & Customer Support
    • Digital Marketing & Branding
    • HR, Admin & Compliance
    • Each department is led by trained professionals ensuring seamless workflow, faster deliveries, and superior product outcomes.

Why Our Infrastructure Stands Out:

  • Fully integrated geosynthetics ecosystem:
    • High-capacity extrusion + weaving + molding setup
    • Automated systems → consistent quality
    • Multi-product flexibility
    • Faster lead times
    • Ability to customize for large & small projects

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